Transparent costs. Predictable outcomes.
IPS provides custom product development costs covering design, prototyping, tooling, manufacturing, and logistics. No games, no surprise invoices. We scope, price, and control costs across design, engineering, tooling, manufacturing, and logistics—so you can plan your brand with confidence.
How our pricing aligns with your success
We group IPS work into three clear buckets to give you full transparency into your custom product development costs. You can engage us for a single phase or partner with us end-to-end—from concept through production and delivery.
From CONCEPT to production-ready CAD specification files.
Research, industrial design, DFM, tolerance analysis, and prototypes — all executed with precision. Priced by scope with milestone billing.
- • Fixed-price phases with clear, documented deliverables
- • 2–4 iteration cycles including DFM and tolerance review
- • Early material selection and process recommendations for cost efficiency
From ENGINEERING VALIDATION to tooling, samples, and approval.
We translate your approved CAD into production-ready tooling designs, coordinate tool fabrication, manage pilot runs, and validate the process.
- • DFM refinement & tooling engineering for manufacturability
- • Pilot production runs for functional and cosmetic evaluation
- • Process validation & pre-production quality adjustments
From FULL-SCALE PRODUCTION to packaging, logistics, and delivery.
IPS manages production at verified factories, performs in-process QC, coordinates packaging, and handles shipping to your warehouse or 3PL.
- • Factory onboarding, production scheduling, and QC inspections
- • Packaging development, labeling, and compliance management
- • Logistics support: FCL/LCL ocean freight or air express
Typical Cost Ranges (for most projects)
Every project is unique, but this calculator gives you a realistic starting point. Adjust each phase based on your complexity, materials, and volume needs. For a deeper look at how each stage works, explore our ConceptForge™ Product Development Process.
We’ll provide a detailed Statement of Work with exact pricing once we understand your requirements [interactive estimator below - move sliders].
| Phase | What's included | Typical range | Your estimate (move sliders) |
|---|---|---|---|
| Concept & Design | Research, sketches, ID + DFM, 3D CAD, basic prototype | $500 – $18,000+ |
$1,500
|
| Engineering & Prototyping | Engineering analysis, materials, tolerance stack, EVT/DVT prototypes | $1,500 – $35,000+ |
$3,500
|
| Tooling (per tool) | Tool design, steel, sampling (T0–T2), texture, modifications | $500 – $55,000+ |
$12,000
|
| Pilot & Production Setup | PPAP/first article, QC plan, compliance, packaging | $3,000 – $12,000 |
$5,000
|
| Manufacturing Management | Factory coordination, QC, Lab Testing, Documentation, Local fees | $500 – $5,000 |
$2,750
|
| One-Time Setup Costs: | $24,750 | ||
| Shipping Import | Global shipping, Customs Clearance, Duty, Inland Trucking, Delivery | $0.10 – $1.50 per unit |
$0.60
|
| Unit Costs | Provided on a per unit basis for budgeting ease | $0.01 – $20+ (average) |
$4.00
|
| Unit Costs (per unit): | $4.60 | ||
Based on your selections + estimated initial order of 5,000 units
Why brands choose IPS for factory-direct manufacturing. What we provide:
- Vetted, loyal factories with real production capacity
- Priority scheduling & portfolio-level pricing leverage
- On-the-ground QC + clear U.S./Asia communication
- Contracts, compliance, IP & tooling protection
- Integrated design-to-factory workflow for faster delivery
- Transparent landed cost (duty, freight, fees) by mode & volume
- Lifetime tooling warranty provided FREE by IPS
- Product liability insurance provided FREE by IPS
Costs & Pricing FAQ
Common questions about pricing, timelines, and working with IPS. If you don't see your question here, reach out—we're happy to help.
How do you price design and engineering work?
We use milestone-based pricing with fixed deliverables—so you know exactly what you're paying for and what you'll receive. Each phase (concept development, CAD engineering, prototyping) includes 2–4 iteration cycles to refine the design. If you need additional revisions beyond that, we quote them upfront so there are no surprises. This approach gives you complete control over scope and budget.
What factors affect tooling costs?
Tooling costs depend on several key factors: steel grade and material, part size and geometric complexity, number of cavities, surface texture requirements, and expected tool life (production volume). We provide transparent factory quotes and work with you on DFM (Design for Manufacturing) modifications that can reduce both cost and lead time. Our goal is to optimize tooling investment while ensuring quality and durability for your production needs.
How do you keep landed costs predictable?
We plan Landed Duty Paid (LDP) pricing early in the process by comparing shipping modes (air freight, LCL, FCL ocean freight), using our Duty Rate Offset approach to navigate tariff changes, and locking in logistics partners before purchase orders. This means you get accurate, all-in unit costs—including freight, duties, and fees—so you can budget confidently without hidden charges appearing later.
Can I take production to another manufacturer after development?
Yes, you retain full ownership of your designs and tooling. However, most clients choose to stay with IPS for production—and here's why: We manufacture significant volume across our network of vetted, audited Asia-Pacific factories. That portfolio leverage gives you volume pricing discounts, priority scheduling, and proven quality control programs from day one. While going solo might appear cheaper initially, IPS delivers lower total landed cost and substantially less risk over the product lifecycle.
What's included in your manufacturing management fee?
Our manufacturing management covers factory coordination, quality control inspections, lab testing, compliance documentation, and local liaison services. We act as your on-the-ground team in Asia, handling communication barriers, time zone challenges, and cultural differences so you don't have to. This ensures production stays on schedule and quality standards are maintained throughout every run.
How much should I budget for product development and manufacturing?
Budget varies by product complexity, but typical projects range from $20,000–$50,000 for one-time setup costs (design, engineering, tooling, setup) plus per-unit costs of $2–$15 for production. Use our interactive cost calculator above to estimate your specific project. We provide detailed Statements of Work with exact pricing once we understand your requirements—no surprise invoices.
What payment terms do you offer?
We work on milestone-based payments for development phases, typically with deposits at project kickoff and payments upon delivery of each milestone (concept approval, engineering completion, prototype delivery, etc.). For production runs, standard terms are 50% deposit / 50% before shipment, though we can discuss alternatives based on order size and relationship history.
Do you offer volume discounts on production?
Yes. Higher volumes unlock better unit pricing through more efficient tooling (multi-cavity molds), optimized shipping (full container loads vs. LCL), and factory production scheduling benefits. We'll show you price breaks at different quantity tiers during quoting so you can plan your inventory strategy accordingly.
How long does it take from concept to first production?
Timelines vary by complexity, but a typical product development cycle runs 4–8 months: 2–4 weeks for concept and industrial design, 3–6 weeks for engineering and prototyping, 6–10 weeks for tooling, 2–4 weeks for pilot production and approval, then 4–8 weeks for first production run and shipping. We provide detailed timelines in every Statement of Work.
Can you help with product liability insurance and compliance?
Yes. IPS provides product liability insurance coverage at no additional cost as part of our manufacturing service. We also manage compliance requirements (FDA, FCC, CE marking, etc.) and can coordinate third-party testing and certification. This protects both you and your customers while ensuring your product meets all regulatory requirements for your target markets.
What if my product needs changes after tooling is complete?
Minor changes can often be accommodated through tool modifications or texture adjustments. Major design changes typically require new tooling, which is why we invest heavily in the prototyping phase to catch issues early. Our iterative design process includes DFM reviews and prototype testing specifically to minimize the need for expensive tooling changes later.
Ready for an exact quote?
Send files or a sketch. We'll reply with a scope, timeline, and fixed price for the next milestone.
IPS also aligns cost planning with global standards outlined by the U.S. Department of Commerce.
