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October 9, 2024

custom product manufacturing

 

From Concept to Market: Design & Manufacturing Best Practices


At International Product Solutions (IPS), we have spent 25+ years helping companies bring innovative product ideas to life. Our expertise in custom product manufacturing and Asia Pacific sourcing ensures a smooth journey from concept to market. We guide products efficiently, safely, and within budget.

With a proven 8-step process and strong factory relationships, we eliminate guesswork, stress, and risks in product development. Many companies turn to factory direct sourcing services like Alibaba, but IPS provides a safer, more reliable alternative.

By working with us, you gain access to our expertise in custom injection molded plastics and extensive overseas sourcing network. Our focus on import logistics ensures smooth, secure delivery. Here’s how we simplify product development and why IPS is the choice for custom product manufacturing.


The Risks of Factory Direct Sourcing and Platforms Like Alibaba

Many entrepreneurs and businesses try to source products directly from factories through online platforms like Alibaba. While this approach can seem like a cost-saving solution, it often leads to unforeseen problems, delays, and costs. Let’s look at the common pitfalls of factory direct sourcing through services like Alibaba:

> Quality Issues: Factories on platforms like Alibaba vary greatly in quality. Without rigorous vetting, it’s challenging to know whether a factory can consistently produce a high-quality product. Many of our clients initially tried going direct and ended up with poorly made products that required costly rework.

> Communication Challenges: When you work directly with an overseas factory, communication can become a major barrier. Language differences, misinterpretations of specifications, and time zone delays can slow down development and lead to significant misunderstandings in product design.

> Hidden Expenses: While the upfront costs on platforms like Alibaba can seem attractive, unexpected expenses quickly pile up. Frequent design changes, shipping mishaps, and issues with non-compliant materials can create hidden costs that escalate the overall investment far beyond initial estimates.

> Lack of Accountability: When you rely on an unvetted factory, there’s limited recourse if things go wrong. It’s difficult to enforce deadlines or demand accountability from suppliers that don’t have a long-standing relationship with you. We’ve heard countless stories of projects that were delayed for months due to unresponsive factories.

That’s why at International Product Solutions, we’ve developed a completely different approach. We partner with trusted and verified factories in the Asia Pacific region, using our expertise to take full responsibility for the quality and timely delivery of your product. With our 8-step process, we ensure that everything from concept design to full-scale production and shipping is handled with precision, minimizing risk and maximizing quality.


custom product manufacturing

The IPS 8-Step Approach

Streamlined Product Development

At International Product Solutions, we’ve perfected our 8-step process to guide your product from idea to market smoothly and efficiently.We are your one-stop shop for product development and mass production with competitive pricing and low minimum order requirements. Our CAD and prototyping capabilities make product design and conceptual rendering possible, bringing your ideas to life. IPS has over 20 years of experience supporting both small and large businesses with their product development needs. We are fully bonded and registered with U.S. Customs as an importer and exporter. Our in-house quality control team oversees quality management, inline inspections, and pre-shipment inspections for every order. We provide warehousing, logistical support, and international shipping management to keep your shipments on time and within budget.

Concept and design iconConcept and Design: Every product starts with an idea, and we help you transform that idea into a tangible concept. We collaborate with you to research the market, explore design options, and create initial sketches. Whether your product requires custom injection molded plastics or another type of manufacturing, we provide the expertise to ensure your concept is manufacturable.

IPS CAD and engineeringEngineering / CAD / Prototype Development: Once the concept is defined, our engineering team gets to work refining the design. Using cutting-edge CAD software, we ensure your product is optimized for production. We also create prototypes, allowing you to review and test your product before full-scale manufacturing begins.

IPS Factory Vendor Selection and Sourcing: This is where our expertise in Asia Pacific sourcing truly shines. With a network of reliable factories across China, Vietnam, and other regions, we carefully select the best factory for your product based on your specific needs. Our factories are inspected regularly to ensure they meet strict standards for safety, environmental responsibility, and technical capability.

IPS Costing and QuotingCosting and Quoting: We provide clients with a precise pricing strategy for consumer product manufacturing, backed by decades of experience and deep cost insights. Our expertise ensures accurate production cost estimates, securing competitive prices. We use real-world data to create accurate pricing models, ensuring budget control and maximizing profits without sacrificing quality.

IPS Mass ProductionFull-Scale Custom Product Manufacturing: After finalizing the prototype, we move into mass production. Our factory network is experienced in handling complex manufacturing needs, from custom injection molded plastics to advanced electronics. With our hands-on management, you can trust that production will go smoothly, with no surprises along the way.

IPS Quality ControlQuality Control / Safety / Compliance Testing: At IPS, we prioritize product safety and compliance at every stage. We partner with world-renowned third-party testing labs like UL, QIMA and Bureau Veritas to ensure that every product we produce meets global safety standards. This is particularly crucial for consumer product suppliers in regulated markets, where non-compliance can lead to legal and financial setbacks.IPS Shipping and importGlobal Shipping / Import / Customs Clearance: From managing shipping schedules to handling custom product import documentation, we make sure your products reach their destination without delays. We offer full support for both air and sea freight options, depending on your timeline and budget needs.

IPS DistributionDistribution Services: We navigate complex distribution channels, from eCommerce platforms like Amazon to brick-and-mortar retailers, direct-to-consumer sites, and distributors. Each has unique challenges, and we help manage them efficiently. With years of logistics experience, we ensure smooth product movement, reaching customers on time.


Why International Product Solutions is the Superior Choice

Partnering with IPS offers several key advantages that you simply won’t get from other companies:

> Efficient, End-to-End Process: Our 8-step approach ensures that every phase of product development is managed with expertise and care. By providing a turnkey solution, we eliminate the uncertainty and delays that often arise when managing different vendors and services piecemeal.

> Trusted Network and Sourcing Expertise: Our 25 years of experience in overseas sourcing allows us to navigate the complexities of the Asia Pacific region with ease. We have cultivated strong, long-term relationships with our factory partners, ensuring reliability, quality, and cost efficiency.

> Cost Savings Without Compromise: While platforms like Alibaba may offer lower upfront costs, the hidden expenses and risks can make factory direct sourcing more expensive in the long run. At IPS, we’ve optimized our processes to ensure you get the best possible price without sacrificing quality, safety, or timelines.

> Superior Safety and Compliance: With third-party testing from UL and Bureau Veritas, you can trust that your product meets global safety and regulatory standards. We handle everything to ensure your product can be sold in any market, minimizing the risk of legal complications or recalls.

Less Work for You: The goal of IPS is to relieve you of the burdens of product development. Instead of navigating confusing sourcing platforms or managing factory relationships on your own, we handle everything—from design and engineering to production and shipping. You can focus on marketing and sales, knowing that your product is in good hands.


Conclusion: Let Us Help You Succeed

International Product Solutions ensures your product development journey is smooth, cost-effective, and successful. By choosing IPS over platforms like Alibaba, you’re opting for a trusted partner with decades of experience in custom product manufacturing, Asia Pacific sourcing, and custom product import management.

If you’re ready to turn your product idea into a market-ready solution, let us show you why IPS is the best choice for your business. We’ll take the burden off your shoulders so you can focus on what you do best—growing your brand and selling your product.

IPS process

At International Product Solutions (IPS), we specialize in transforming product ideas into reality through our comprehensive, globally-connected approach. With over 25 years of expertise, hundreds of manufacturer relationships, and a focus on quality, we manage every stage of product development—from concept to design, engineering, and mass production. Our in-house quality control and logistics teams ensure that your product reaches the market seamlessly and efficiently. Partnering with IPS means getting innovative products manufactured with reliability, precision, and attention to detail. Let us help bring your vision to life today!

 

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