Custom Product Development & Manufacturing System

 

At International Product Solutions (IPS), our CONCEPT-FORGE™ process turns ideas into market-ready products with unmatched efficiency and expertise. With over 25 years of experience and hundreds of successful launches, we’ve streamlined every stage of product development — from concept and design to manufacturing and global supply chain management. Our proven eight-step system helps brands anticipate challenges, optimize factory partnerships, and bring high-quality products to market faster and smarter.

Product Development System

product concept drawings
STEP 1

Product Concept & Design

From concept to production-ready CAD files

Transform ideas into clear, compelling product concepts through creativity, market research, and thorough ideation to ensure a strong foundation aligned with client goals.

  • Fixed-price phases with clear deliverables
  • 2–4 iteration cycles with DFM review
  • Material selection and cost optimization
  • Features and benefit analysis and competition orientation
product development concept drawings
 
CAD and engineering modeling consumer product
STEP 2

CAD Engineering & Prototyping

Functional prototypes and engineering validation

Mold concepts into precise, functional designs through engineering analysis and hands-on prototypes, testing and validating each design for real-world performance.

  • Rapid prototyping and 3D printing
  • Engineering analysis and testing
  • Design refinement and validation
  • Material and finish sample approval
CAD and engineering services
 
global supply chain sourcing
STEP3

Global Sourcing

Trusted factory network worldwide

Leverage decades of experience and offices in the U.S.A, Taiwan, China, and Vietnam to access hundreds of vetted factories, ensuring efficient, high-quality production across industries.

  • Pre-qualified global factory network
  • Multi-region offices for local expertise
  • Industry-specific sourcing solutions
  • Competitive bidding and quality verification
Global sourcing services for consumer product brands
 
pricing and costing custom product
STEP 4

Product Costing

Transparent, competitive pricing analysis

Ensure accurate, competitive product costing by leveraging our Asian factory network. We negotiate the best pricing and provide transparent quotes including production, shipping, and import fees.

  • Detailed cost modeling and negotiation
  • Transparent all-inclusive pricing quotes
  • Maximum value and profitability focus
  • Volume-based pricing scenario planning
quote for mass production consumer goods in Asia factory
 
mass production management for Asia factories
STEP 5

Mass Production Management

End-to-end production oversight

Comprehensive production management from raw materials to final assembly. Managing millions of units annually with trusted factories, ensuring high-quality, sustainable materials and strict quality control.

  • Complete supply chain coordination
  • High-volume production capability
  • Strict quality control at every stage
  • Real-time production monitoring
mass production management services
 
asia factory quality control and inspection
STEP 6

Quality Assurance

Rigorous multi-stage inspections

Ensure stringent quality through comprehensive inspections at each production stage. Deploy third-party partners from QIMA® and UL® to meet the highest industry standards for safe, reliable products.

  • Third-party quality control partners
  • Stage-by-stage inspection protocols
  • Industry standard compliance guarantee
  • Full traceability documentation
Factory quality assurance and supply chain inspection services for custom products
 
international shipping services
STEP 7

Shipping & Import Logistics

Seamless international trade management

Excel in efficient import logistics through extensive experience and global connections, navigating international trade complexities and optimizing transportation routes for cost-effective product movement.

  • Streamlined supply chain operations
  • Optimized international routing
  • Cost-effective freight management
  • Customs clearance and compliance
shipping and import services from Asia
 
distribution channels for consumer product sourced from Asia
STEP 8

Distribution Channels

Multi-channel distribution expertise

Expert management of e-commerce platforms, retailers, direct-to-consumer websites, and distributor networks with tailored packaging, labeling, and compliance solutions for seamless integration.

  • Multi-channel distribution management
  • Custom packaging and compliance
  • Efficient order processing and delivery
  • Market entry strategy planning
Distribution channel management
 

Smarter Product Development, Start to Finish

 

ConceptForge™ is built on client collaboration, precision design, and manufacturing innovation to ensure the highest quality and safety standards. Each project is unique, requiring a tailored approach but always following our structured process — from groundbreaking household products and advanced molded parts to fully customized e-commerce goods. By leveraging deep industry knowledge and a global network of trusted manufacturing partners, IPS helps mitigate risk, reduce costs, and deliver products to exact specifications. This experience across multiple industries empowers us to navigate complex supply chains and anticipate potential manufacturing challenges, helping brands scale with confidence.

 

ConceptForge™ Explainer Video | Learn More

 

Every great product starts as a simple idea, but it’s the passion, perseverance, and the right partnerships that transform that idea into a successful launch and thriving company. Believe in your vision, take the leap, and watch your dream turn into reality.